Cable Preparation

TESSCO offers a full line of cable from the leading brands in the wireless industry. In addition, we have all the tools and accessories needed for installers, contractors, network operators, and technicians to quickly and accurately core and prep cables. Use of the proper tools lead to consistency from cable to cable and reduces the time of installation.

Brands

Andrew Corporation

RFS

Times Microwave Systems

Browse all TESSCO brands.

Application Drawings (PDF)

Tools & Accessories

Premise Wiring

Andrew Heliax 2.0 Two Cables. One Connector.

With HELIAX 2.0, You Can Have it All.

Introducing HELIAX 2.0 from Andrew, the only complete family of RF transmission line cable that offers copper and aluminum technologies, plus a single series of connectors and accessories that brings it all together. Available in a full range of cable sizes, HELIAX 2.0 provides unprecedented flexibility, reduced deployment costs, and dramatic savings.

EZfit Connectors

EZfit connectors bring a new and unique dimension to the industry, providing a single connector series designed for all 50-ohm cable applications, aluminum and copper.

This smaller and lighter two-piece connector design helps to minimize user error. Each connector is easily aligned, self-gauging, and self-feeding to optimize electrical performance.

EZfit Tools

EZfit installation tools were co-designed with EZfit connectors to provide an integrated approach for better connectorization. These easy-to-use tools allow installers, contractors, and network operators to quickly and accurately core and prep cables. Precisely controlling cutting and coring, EZfit tools help ensure that every connection, regardless of the technician, is exact and consistent from cable to cable.

Quick Guide to Cable Preparation
for Heliax AVA5 7/8” Copper Cable with EZFit Connectors

Step 1

Evenly cut the cable using a sharp hacksaw with the optional plastic saw guide.

Heavy Duty 12" Hacksaw

Heavy-Duty 12" Hacksaw

See all Saws.

Step 2

Core the cable using the automated cable preparation tool driven by a high-torque/low-speed drill or a manual T-handle until the tool reaches the positive stop and cable material is no longer being stripped. Most cable preparation tools are self-feeding and self-centering eliminating the need for further measurement.

Combination Tool for 1/2" and 7/8" Cable

See all Coax Cable Tool Kits.

Drill/Driver 1/2 18V XRP

See all Power Tools.

Step 3

Remove the dielectric material from the center conductor using a sharp knife. Debur the center conductor with a small flat file.

8" Smooth Cut Flat File

See all Files.

Step 4

Seat the rubber O-ring on the outer conductor against the edge of the cable jacket and liberally apply the supplied grease to the immediate area.

Silicone Grease Compound

See all RTV Sealant.

Step 5

Install the back nut while keeping the cable aligned and centered. Flare the outer conductor and remove any debris before installing the front nut. Carefully tighten the nut to the specified torque using a torque wrench. Since instructions may vary per cable and connector type, always follow the manufacturer's directions to ensure a quality installation.